2ZDK

京瓷車刀(Kyocera)2ZDK

锪孔加工用刀具 2ZDK
Tool for Counterboring

短刃型系列扩大至φ20!

  • 前端角180°平面 可对应斜面的锪孔加工等多样加工
    Edge ends have 180° flat and are applicable to various applications including counterboring on slant surface

  • 特殊槽形保证实现良好的排屑性与高刚性
    Smooth chip control and high rigidity due to the special flute shape

產品介紹

2ZDK

前端角180°平面可对立多样加工 可实现高精度锪孔加工 改善困难工序、降低成本的最佳刀具
Edge ends have 180° flat and are applicable to various applications. Available for high-precision counterboring. Optimum tool for improvement and cost reduction of difficult cutting processes.

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MEGACOAT NANO保证长寿命

Long Tool Life with “MEGACOAT NANO”

特殊纳米多涂层、高硬度(35GPa)与优越的 抗氧化性(氧化开始温度:1,150℃),可以抑制磨损、 提高抗崩刀性能。
The special Multilayer Nano Coating prevents wear and chipping with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150℃)
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良好的排屑性

Smooth Chip Evacuation

特殊槽形保证良好的排屑性与高刚性同时实现
Combination of smooth chip control and high rigidity due to the special flute shape

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S45C的壽命比較

S45C的寿命比较(200孔) Tool Life Comparison (S45C, 200 holes)

磨损少可实现稳定加工 Stable Cutting with Minimum Wear
底刃的磨损比较 Wear Comparison of Bottom Edge

切削条件: Cutting Conditions n=3,000min-1 Vf=420mm/min 加工深度 Cutting Depth =12mm (1.5D) Wet

短刃型

短刃型采用大中心直径(芯厚) 卓越的刚性设计

Convenient plus tolerance is available for φ6 type

适用1.5D以下的浅孔加工 Suitable for shallow drilling under 1.5D未命名 4 09 resized

增加φ6的常用正公差 系列产品

(2ZDK060S-P) Convenient plus tolerance is available for φ6 type

2ZDK 04

φ6正公差品的使用案例 Usage example of plus tolerance for φ6 type
这样时…… Suitable situation

 

主要加工用途

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產品系列(短刃型)

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產品系列(標準型)

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切削條件

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备注 :

  • 本刀具是插铣加工专用。不能进行横向加工
  • 推荐使用切削油 ·请根据机床刚性、刀具伸出量来调整切削参数
  • 加工中心、夹具请尽量使用刚性高的产品 ·不推荐加工不锈钢(SUS304·SUS316)
  • 斜面加工时、有必要根据工件的倾斜角度来调整加工参数(图1) 工件倾斜角(θ)≤30°⇒ 请下调进给到50%以下 工件倾斜角(θ)>30°⇒ 请下调转数到70%以下,进给速度也请下调至30%以下

Notes

  • This tool is specially designed for plunging and NOT recommended for traversing.
  • Coolant is recommended.
  • Adjust ap to suit machine rigidity.
  • Use chuck and machine with as high rigidity as possible.
  • Stainless steel cutting (SUS304/SUS316) is NOT recommended.
  • Modifications of cutting conditions can be needed when cutting a slant surface, depending on the slant angle. (fig.1) When workpiece slant degree is 30° or less, reduce the feed rate by 50%. When workpiece slant degree is more than 30°, reduce the revolution by 70% and the feed rate by 30%.

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加工案例

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檔案下載

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